iDempiere Enterprise Large-Scale Manufacturing India, United States 10 months

Client: Large-Scale Industry (India & USA)

Enterprise iDempiere ERP for a Large-Scale Industry Across India & USA

A Large-Scale Industrial Manufacturer with plants in India and a distribution arm in the USA was running on a decades-old proprietary ERP that was end-of-maintenance. We migrated them to iDempiere open-source ERP covering manufacturing, distribution, finance, and compliance across both countries in 10 months.

1,200+
Users Migrated
2
Countries Unified
60%
Lower TCO vs SAP
10 mo
Go-Live

The Challenge

The client had end-of-life ECC-era ERP software that couldn't be upgraded without a full re-platform. SAP was quoted at $3.2M over 5 years; Oracle at $2.6M. They needed enterprise-grade functionality (MRP, shop floor, multi-currency, multi-org) without the licensing burden, and a partner with deep open-source ERP experience.

Our Solution

We delivered a full iDempiere enterprise rollout for 1,200+ users across India manufacturing and USA distribution — with multi-org, multi-currency, Libero Manufacturing, and Power BI-driven analytics.

  • Multi-org setup — India manufacturing entity + USA distribution entity + group consolidation
  • Libero Manufacturing for multi-level BOM, work orders, MRP, shop-floor control, quality
  • Advanced pricing with customer-specific price lists, tiered discounts, contract pricing
  • India compliance — GST, e-invoicing (IRN), e-way bills, TDS, PF/ESI integration with HRMS
  • USA compliance — state-level sales tax via Avalara, 1099 reporting, ACH/Zelle integration
  • Multi-currency INR & USD with daily RBI rate feed and month-end revaluation
  • Power BI analytics on a read replica — OEE, shop-floor throughput, regional P&L, inventory turns
  • Kubernetes on AWS (Mumbai + Virginia regions) with blue-green deploys and cross-region DR

Technologies Used

A pragmatic, battle-tested enterprise Java & open-source stack chosen for scalability, maintainability, and long-term fit.

iDempierePostgreSQLLibero ManufacturingJava Spring BootHibernateOSGi PluginsPower BIKubernetes (EKS)AWS (Mumbai + Virginia)Avalara Tax APIGSTN IRP

Results & Impact

1,200+
Users Live

Full rollout across both countries with a 6-week hypercare period.

60%
Lower 5-Year TCO

vs. SAP — $1.3M total for iDempiere vs. $3.2M SAP quote.

24%
Higher OEE

Libero shop-floor tracking + IoT sensors lifted Overall Equipment Effectiveness.

0
Data Loss at Cutover

Multi-phase mock cutovers eliminated go-live surprises.

99.95%
Uptime SLA

Multi-region HA with automated DR failover drills quarterly.

16 mo
Payback

Licensing savings + operational efficiency paid back the full investment.

We were told open source couldn't scale to 1,200 users in manufacturing — that's wrong. iDempiere is running our Indian plants and USA distribution hubs flawlessly, and we saved $1.9M versus SAP over 5 years. SCM Software Lab's enterprise delivery muscle is what made this work.
Chief Information OfficerLarge-Scale Industrial Manufacturer (India & USA)

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